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Cam Indexer

Cam Indexers from TechMan Automation have full ranges as follows: 

Categories of Cam Indexers 

DF Type: Flange Output Cam Indexers Series

DS Type: Shaft Output Cam Indexing Drives Series

DE Type: Flange & Shaft Output Indexing Drive Series

DT Type: Table Type Cam Indexers Series

DA Type: Ultrathin Table Cam Indexer Series

PU Type: Paradex Cam Indexing Drive Series

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A cam indexer converts continuous rotary input from a motor or gearbox into precise intermittent output rotation using a conjugate cam groove and hardened roller followers. The cam profile drives the output turret through an acceleration and deceleration sequence — the index phase — then locks it mechanically at a fixed angular position during the dwell phase. No external brake or clutch holds dwell position; the groove geometry itself provides the lock. Standard output divisions range from 2 to 24 stations. Positional repeatability falls within ±5 to ±10 arc-seconds depending on cam type, making cam indexers the dominant mechanism for high-speed rotary transfer and assembly automation.

Cam Indexer also known as,cam indexing drives, rotary indexers,is an integral components in automation systems, providing precision motion control needed for various industrial applications.


Cam Indexer from TechMan Automation Limited have full ranges as follows: 

These types are Shaft Output Model (DS), Flange Output Model (DF), Flange Shaft Output Model (DE), Table Model (DT), Ultrathin Table Model (DA), Paradex Model (PU).

The table below provides Cam Indexer with images and in-depth technical descriptions.

TypeModelAllowable Output Radial Load (kgf)Allowable

Output Axial Load (kgf)

Indexing Accuracy(Arc sec)Weight
(kg)
DS Type

Shaft Output Cam Indexing Drives

 

45DS8072.5±307.0
60DS180150±3013.0
63DS180150±3015.0
70DS220220±3018.0
80DS220220±3032.0
83DS330420±3026.5
100DS400450±3050.0
110DS500550±3065.0
125DS600630±3075.0
140DS730860±3090.0
180DS12001500±30220.0
DF Type

Flange Output Cam Indexer

 

45DF130140±307.0
60DF140142±3013.0
70DF220300±3018.0
80DF330420±3032.0
110DF560700±3065.0
140DF7601000±3090.0
180DF12001500±30220.0
250DF32004150±30685.0
DE Type

Flange & Shaft Output Indexing Drive

Cam Indexing Systems

 

45DE130140±307.0
60DE140142±3013.0
70DE220300±3018.0
80DE330420±3032.0
110DE560700±3065.0
140DE7601000±3090.0
180DE12001500±30220.0
Indexing Options for DS/ DF/ DE Model:
2/ 3/ 4/ 5/ 6/ 8/ 10/ 12/ 16/ 20/ 24/ 30/ 32/ 36/ 40/48
TypeModelAllowable Output Radial Load (kgf)Allowable Output Axial Load (kgf)Indexing Accuracy(Arc sec)Weight
(kg)
DT Type

Table Type Cam Indexer

DT Fixed Station Indexers

 

80DT520220±3020.0
110DT860420±3050.0
140DT1050720±3085.0
180DT15001100±30190.0
210DT19501520±30450.0
250DT25001800±30500.0
350DT45003300±301200.0
450DT65004500±302240
TypeModelAllowable Output Axial Load C1 (kgf)Allowable Output Axial Load C2 (kgf)Repeatability
(arc sec)
Weight
(kg)
DA Type

Ultrathin Table Cam Indexer

DA Cam Indexing Drives

 

70DA316142±3015.0
90DA500215±3028.0
110DA700350±3042.0
150DA1200700±3086.0
190DA1840920±30185
230DA28001300±30285
330DA35603430±301000
450DA48504160±301600
Indexing Options for DT, DA Model:
4/ 5/ 6/ 8/ 10/ 12/ 15/ 16/ 20/ 24/ 30/ 32/ 40/ 48/ 60/ 72
TypeModelAllowable Output Axial Force (kgf)Allowable Output Radial Force (kgf)Repeatability
(arc sec)
Weight
(kg)
PU Type

Paradex Cam Indexing Drive

PU Cam Indexing Tables

 

PU50130100607.5
PU652501606015.0
PU803602506020.0
PU1004804006038.0
PU1255206306065.0
PU15075086060100.0
PU175920100060160.0
PU2251435147060285.0
PU2501550156060388.0
PU3202300240060750.0
Multiple Options for Motor & Indexer Whole Solutions
Multiple Options for Motor & Indexer Whole Solutions

Cam Indexer system

Cam Indexing SystemsCam Indexing Systems
RU DS Model Shaft Output Cam Indexer
RU 45DS / RU 60DS / RU 63DS / RU 70DS / RU 80DS / RU 83DS / RU 100DS / RU 110DS / RU 125DS / RU 140DS / RU 180DS
RU DF Model Flange Output Cam Index Tables
RU 45DF / RU 60DF / RU 70DF / RU 80DF / RU 110DF / RU 140DF / RU 180DF / RU 250DF
Cam Indexing SystemsCam Indexing Systems
RU DE Model Shaft and Flange Output Cam Index Drives
RU 45DE / RU 60DE / RU 70DE / RU 80DE / RU 110DE / RU 140DE / RU 180DE
RU DA Model Ultrathin Table Cam Indexer
RU 70DA / RU 90DA / RU 110DA / RU 150DA / RU 190DA / RU 230DA / RU 330DA / RU 450DA
Cam Indexing SystemsCam Indexing Systems
RU DT Type Table Type Roller Gear Indexers
RU 80DT / RU 110DT / RU 140DT / RU 180DT / RU 210DT / RU 250DT / RU 350DT / RU 450DT
PU Type Paradex Cam Rotary Indexing Tables
PU50 / PU65 / PU80 / PU100 / PU125 / PU150 / PU175 / PU225 / PU250 / PU320

 

Available accessories

Motor, gearbox, clutch, brake, connection plate, sensor switch, sensor cam, sensor bracket, synchronous wheel, synchronous pulley, torque limiter, VFDs, etc.

image008image009
Direct Connection Cam Indexer and Gear motor
Horizontal Type
Belt Transmission Cam Indexer and Gear Motor (Indirect Connection)
Vertical Type
image010image011
Belt Transmission Cam Indexer and Gear Motor (Indirect Connection)
Right Angle Type
Indirect Connection Cam Indexer and Gear Motor (Pulley Transmission)
Right Angle Type
image012image013
Direct Connection DT Indexing Table with Gearbox and Motor
Right Angle Type
Direct Connection DF Indexing Drive with Gearbox and Motor
Motor Vertical Type

Industrial application cases with Cam Indexer

Electronics Manufacturing: SMT adhesive dispensing — 6-station PCB carrier indexer

A DS shaft output cam indexer steps a 6-station PCB carrier dial under six adhesive dispensing needles. The 22 mm output shaft couples directly to the dial hub through a split clamp collar. Total output inertia is 0.28 kg·m². The unit runs at 300 input RPM with a 210°/150° dwell ratio. Each PCB carrier indexes 60° and dwells for 0.5 seconds. The dispensing needle deposits a 0.6 mm bead within ±0.03 mm of the pad centre. The DS compact axial profile fits within the 195 mm height envelope between the machine deck and the overhead gantry. No flange adapter plate is needed. Shaft runout measures below 0.004 mm TIR, preventing carrier oscillation post-index that would smear the adhesive bead.
6 stations / 60° index           Input: 300 RPM                      Inertia: 0.28 kg·m²                Shaft TIR: <0.004 mm
WHY DS SHAFT OUTPUT

The shaft output couples directly to the dial hub — no flange adapter, no intermediate bearing housing. The 195 mm height envelope rules out a DF flange unit, which requires 55 mm more axial clearance for the pilot register and bolt circle.

Metal Stamping:  Transfer press blank feed — 4-station rotary arm indexer

A DF flange output cam indexer drives a 4-station transfer arm feeding steel blanks between die stations in a 180-tonne press. The output flange bolts to a 120 mm pilot bore on the transfer arm hub. Each arm carries a 35 kg blank gripper at 420 mm radius. Total output inertia is 6.2 kg·m². The DF double-flange groove pair resists the 2.1 kN·m overturning moment from the gripper mass without deflecting the arm beyond 0.009 mm. The press runs at 75 strokes per minute; the DF indexes at 75 input RPM with a 210°/150° dwell ratio. Peak reverse deceleration torque reaches 980 N·m. The DF double-flange structure absorbs this shock. No secondary locking cylinder is needed at any die station.
4 stations / 90° index          Input: 75 RPM                         Inertia: 6.2 kg·m²                 Moment: 2.1 kN·m
WHY DF FLANGE OUTPUT

The 2.1 kN·m moment load and 980 N·m shock torque exceed the DS single-groove capacity. The DF double-flange contact pair resists the moment across two axially separated faces. The flange pilot bore distributes the shock torque across the full bolt circle rather than concentrating it at a shaft keyway.

Food & Beverage:  Aluminium can seaming — 12-station high-speed seamer turret

A DE flange output cam indexer drives a 12-station can seaming turret at 480 indexes per minute. Total output inertia is 5.4 kg·m². The DE dual-eccentric cam profile keeps peak angular acceleration 24% below an equivalent single-lobe cam at this cycle rate. The flange output bolts directly to the 180 mm turret base pilot, resisting the 310 N·m seaming reaction torque across the full bolt circle. Each station indexes 30° with a 195°/165° dwell ratio. The ±5 arc-second repeatability positions each can end within ±0.06 mm of the seaming roll centreline. H1-rated food-grade oil fills the cam housing. No clutch or brake acts on the output shaft.
12 stations / 30° index         Input: 480 CPM                          Inertia: 5.4 kg·m²            Reaction torque: 310 N·m
WHY DE FLANGE OUTPUT

480 CPM exceeds the DS 400 RPM and DF 300 RPM limits. The DE dual-eccentric profile is the only cam geometry rated to this speed. The flange output absorbs the seaming reaction torque without shaft deflection. A shaft-output coupling at 310 N·m and 480 CPM would require a 40 mm shaft diameter and a separate outboard bearing, adding 140 mm of axial length the can line cannot accept.

Automotive Powertrain:  Camshaft housing boring — 8-station rotary transfer cell

A DT table type cam indexer drives an 8-station rotary transfer cell boring and reaming camshaft bearing journals. The integrated table surface is 1,200 mm in diameter. Each fixture carries a 44 kg aluminium housing at 460 mm table radius. Total output inertia is 74 kg·m². Three simultaneous boring spindles apply a combined cutting force of 6.2 kN at station 3. The DT crossed-roller bearing at 850 mm pitch circle absorbs the resulting 3.5 kN·m tilting moment. Table deflection stays below 0.010 mm at the fixture mounting face. The indexer runs at 100 input RPM with a 240°/120° dwell ratio. Each station dwells 1.2 seconds. Output repeatability holds ±6 arc-seconds, positioning each bore axis within ±0.007 mm of the spindle centreline.
8 stations / 45° index        Input: 100 RPM                              Inertia: 74 kg·m²            Tilting moment: 3.5 kN·m
WHY DT TABLE OUTPUT

74 kg·m² inertia and 3.5 kN·m tilting moment place this application beyond the DF family’s structural capacity. The DT crossed-roller bearing absorbs both loads within the table column. A flange-output indexer plus a separate rotary table would stack two bearing systems, two alignment datums, and 220 mm of additional machine height.

FAQs about Cam indexer

  • What is the difference between index angle and dwell angle in a cam indexer?

       Index angle is the degrees of input shaft rotation during which the output turret moves from one station to the next. Dwell angle is the remaining input shaft rotation during which the output turret sits stationary. The two angles sum to 360°. A 120°/240° split means the turret moves for one-third of each input revolution and dwells for two-thirds, giving more stationary time per cycle for process operations.

  • What are the main cam indexer types and how do they differ?

        The primary cam indexer families divide by cam geometry and output format. DE units use a dual-eccentric groove for the highest cycle rates up to 600 CPM. DS units use a single disc cam for compact inline shaft output up to 400 RPM. DF units use a double-flange disc for higher torque and moment load resistance. DT units integrate the cam mechanism into a table housing with a crossed-roller bearing. DA units use the same table format in an ultrathin body for space-constrained installations. PU units use a polygon cam for the heaviest inertia class above 100 kg·m².

  • When should a cam indexer be chosen over a servo-driven rotary table?
    Choose a cam indexer when cycle rate exceeds 200 indexes per minute, when positional repeatability must hold without encoder feedback, or when the dwell phase requires absolute mechanical rigidity against cutting or press forces. A servo table offers flexible station counts and programmable dwell times but requires a feedback loop, amplifier tuning, and a holding brake. At high cycle rates, servo inertia matching becomes complex; a cam indexer handles the same load with a fixed-speed motor and no control system overhead.

You are welcome to watch more projects or visit our website to check other series or load down e-catalogues for further technical data. 

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